Industrial

Fuel Savings, Emissions Reduction, and Maintenance Benefits for Industrial Facilities and Backup Power Systems with PowerFuel Tabs

Factories, manufacturing plants, and industrial facilities rely heavily on diesel-powered machinery and backup generators to maintain operations, especially during outages, peak demand periods, or in energy-intensive production cycles. While diesel delivers reliability, it also represents a major cost driver, often accounting for a large share of total operating expenses.

Additionally, tight emissions regulations and the high maintenance demands of heavy-load engines and generators increase both financial and operational pressure. To stay efficient, compliant, and cost-competitive, facilities need proven methods to reduce fuel consumption, lower emissions, and extend the lifespan of critical assets.

A Simple, Proven Solution for Industrial Efficiency

PowerFuel Tabs, an advanced organo-metallic combustion catalyst in tablet form, provide a low-cost, easy-to-implement solution for improving diesel performance. Added directly during refueling, each tablet dissolves instantly and lowers the ignition point of diesel fuel from approximately 600 °C to 200 °C, creating a cleaner and more complete burn.

This improved combustion means more of each gallon is converted into usable power, rather than wasted as soot and unburned hydrocarbons. Industrial facilities that adopt PowerFuel Tabs typically achieve:

10–20% reduction in fuel consumption
Up to 80–86% reduction in harmful emissions
Significant decreases in maintenance frequency and cost

Operational Benefits Across Industrial Applications

For factories and large-scale industrial plants, the benefits are immediate and measurable:

Lower fuel usage directly reduces operational costs, particularly in facilities running heavy-duty equipment or large on-site generators around the clock. Even modest efficiency gains compound quickly at high consumption volumes.
Reduced carbon buildup extends service intervals and minimizes breakdowns, improving uptime and productivity.
Backup generators critical during power interruptions operate more reliably with cleaner combustion, reduced stress on pistons, injectors, and exhaust systems, and longer run times per gallon.

Lower Maintenance, Higher Reliability

By reducing soot and carbon formation, PowerFuel Tabs extend oil change intervals, reduce injector cleanings, and lower the need for costly DPF regenerations or replacements. This leads to longer engine and generator lifespan, fewer unplanned repairs, and more consistent performance under heavy loads.

Cleaner combustion also supports EPA compliance and local environmental regulations, reducing liability risks and reinforcing your facility’s sustainability and ESG reporting.

Environmental & Community Impact

The benefits of cleaner combustion go beyond the factory floor:

Lower particulate emissions improve air quality for employees and nearby communities.
Reduced greenhouse gas output supports corporate sustainability goals.
Demonstrating tangible steps to cut emissions strengthens reputation with regulators, customers, and investors who prioritize environmental responsibility and cleaner operations.

Scalable Efficiency and Sustainability

For industrial facilities and manufacturing plants, PowerFuel Tabs deliver a cost-effective, practical, and scalable method to reduce diesel costs, extend equipment life, and maintain compliance with emissions standards.

For backup power systems, they ensure cleaner, more reliable performance, reducing operational costs and minimizing environmental impact.

By helping engines burn cleaner and more efficiently, PowerFuel Tabs enable manufacturers to strengthen profitability, protect valuable assets, and lead the way in sustainable industrial operations.

Implementation & Pilot Testing

Integrating PowerFuel Tabs into industrial operations is simple and requires no equipment modifications. A pilot program is recommended to validate results:

Select representative equipment, generators, compressors, or diesel-driven production systems.
Collect baseline data for fuel usage, emissions, and maintenance performance.
Apply PowerFuel Tabs for a 30-day test period under normal operating conditions.
Compare results to measure efficiency gains, emissions reductions, and maintenance improvements.

Once results confirm ROI and performance benefits, the solution can be scaled across all diesel-powered assets—including stationary generators, mobile equipment, and emergency power systems.